Integrated Steel Fiber Production
Integrated Steel Fiber Production
Mashtronics is one of the first companies in the world who designed integrated steel fiber into drawing machines at high speed of production. Mashtronics proudly stands among the pioneers in designing and manufacturing integrated steel fiber drawing machines that operate at exceptional speeds, redefining the efficiency of production processes.
The greatest advantages of these machines are saving space, labor savings, reducing spools in production, accelerating the production process, reducing the need for forklifts.
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Description
Mashtronics is one of the first companies in the world who designed integrated steel fiber into drawing machines at high speed of production. Mashtronics proudly stands among the pioneers in designing and manufacturing integrated steel fiber drawing machines that operate at exceptional speeds, redefining the efficiency of production processes.
The greatest advantages of these machines are saving space, labor savings, reducing spools in production, accelerating the production process, reducing the need for forklifts.
With the changing of the tools in machine this machine can produces different types of steel fiber which use in concrete reinforcement, like hooked end steel fiber, waved type steel fiber and flat end steel fiber.
Packing: the standard option is that at the exit from the machine there are two measuring scales that measure the box/paper bag up to the specified weight. When one scale shows the set weight, the pneumatic piston will turn to fill the other scale, more precisely the box/paper bag.
Key Features:
🔹Space Optimization: By integrating steel fiber production directly into the drawing process, our machines eliminate the need for separate production lines, significantly reducing the space required in your facility.
🔹Labor Efficiency: Automation and integration reduce manual intervention, allowing your workforce to focus on other essential tasks while the machine handles complex operations seamlessly.
🔹Reduced Spool Usage: By minimizing the reliance on spools during production, our machines lower material handling costs and simplify logistics, delivering additional cost savings.
🔹Accelerated Production: With high-speed operation and precision control, our machines enhance output rates, enabling you to meet increasing demands without compromising on quality.
🔹Forklift Reduction: The streamlined production process reduces the need for forklifts to transport spools and materials, improving workplace safety and further reducing operational expenses.
Depending on the requirements of our customers, together we define the requirements and required modules. There is a possibility of designing classic machines from coils, which work independently.
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What is steel fiber:
Steel Fiber Reinforced Concrete: A Modern Solution for Enhanced Strength and Efficiency
Steel fibers integrated into concrete are revolutionizing construction by offering an alternative to traditional steel bars and welded fabric reinforcement in many applications. This innovative concept, with roots dating back to 1874, gained significant traction during the 1970s, particularly in Europe, Japan, and the USA. Today, steel fiber-reinforced concrete is widely used in diverse industries for its exceptional performance and cost-effectiveness.
Historical Background and Evolution
The use of steel fibers in concrete was first highlighted during World War II for patching bomb craters in runways, showcasing its durability and rapid deployment capabilities. Over the decades, its adoption in commercial applications has surged, driven by advancements in materials science and construction technology.
Key Applications:
Steel fiber-reinforced concrete is now a preferred choice for:
🔹Industrial Floors and Pavements: Offering increased load-bearing capacity and reduced maintenance.
🔹Ground-Supported and Pile-Supported Floors: Millions of square meters have been installed in the UK alone over the past decade.
🔹External Paved Areas: Ideal for high-traffic zones requiring superior durability.
🔹Sprayed Concrete: Enhancing stability in tunnels and slope protection.
🔹Composite Slabs on Steel Decking: Streamlining construction processes.
🔹Precast Elements: Improving structural integrity and reducing material waste.
Advantages of Steel Fibers in Concrete:
🔹Enhanced Strength and Durability: Steel fibers improve the tensile strength and crack resistance of concrete, making it more robust and reliable for demanding applications.
🔹Replacement of Conventional Reinforcement: Fibers often replace conventional steel fabric in ground-bearing slabs and even suspended ground floors on piles, reducing material costs and labor.
🔹Cost and Safety Benefits: Reduced reliance on welded fabric reinforcement offsets the additional cost of steel fibers. Minimizing reinforcement handling enhances workplace safety. Eliminates common issues such as misplacement of traditional steel reinforcement.
🔹Simplified Construction: Steel fibers streamline the construction process, providing a more uniform reinforcement distribution and reducing time spent on installation.
The main type of steel fiber:
Steel fiber with hooked ends
Straight steel fiber and micro steel fiber
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Complete the automated line to produce steel fiber and pack it in boxes (Option):
1.Drawn wire stock.
2. 2x Wire drawing machine MBK-10/300 .
3. 2xIntegrated steel fiber machine ISF-60.
4. Device for receiving and replacing boxes with measuring devices.
5. Device for adding open boxes.
6. Box forming machine.
7. Vibration desk and device for closing boxes and tapping closed boxes.
8. Wood pallet dispenser.
9. Gantry robot box packing.
10. Automatic pallet wrapping machine.
11. Disposal of the wrapped pallet.
12. Warehouse of packed pallets.
